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 该机组的设计能力?0万t/a,但现在的产量达到了60万t/a,冷床区生产能力不足的问题很突出,与生产相比,槽钢的冷却速度较慢,从而造成剪切时槽钢温度较高,极易出现塌肩、毛刺、撕裂等缺陷,并且对剪刃寿命的影响较大?/span> </p> <p> <span style="font-size:16px;">日韩欧美一中文字暮精品      三、剪刃设计原?/span> </p> <p> <span style="font-size:16px;">     槽钢剪刃设计的基本依据是槽钢成品孔型形状,如?所??00#槽钢为例)。这种设计在剪切过程中易出现以下问题:一是槽钢两肩部与其他部分相比,相对较厚,所需剪切力也较大,剪刃磨损较快,剪刃使用一段时间后。这一部分相对磨损量大,致使肩部间隙较大,易出现塌肩现象;二是槽钢两腿与腰部处相比,由于剪切角度的影响,当剪刃磨损后,在剪切两腿时,剪切量变小,腿部剪切由通常的剪断变成了撕断,槽钢腿端面极易出现毛刺;三是上、下剪刃腿部斜度与槽钢成品孔型基本一致,这样在剪切时腿部基本同时受力,剪切力较大,剪刃磨损较快,一方面腿端剪切压痕严重,另一方面剪刃老化后,极易出现槽钢剪切部分撕裂、毛刺较多的现象。后两点是影响槽钢剪切质量的主要原因?/span> </p> <p> <span style="font-size:16px;"><span style="font-size:16px;">      </span>四、改进措?/span> </p> <p> <span style="font-size:16px;"><span style="font-size:16px;">      </span>日韩欧美一中文字暮精品1、针对冷床冷却速度慢的问题,在冷床区增加了水雾风机来提高冷床区的冷却速度,又在剪机前一个倍尺处增加了一组水雾喷头,降低槽钢剪切部分的温度,从而避免了因钢温高而造成的剪切缺陷?/span> </p> <p> <span style="font-size:16px;"><span style="font-size:16px;">      </span>2?针对贵州槽钢剪刃设计存在的问题,结合生产实际情况,将剪刃设计为图2所示的形状(?00#槽钢为例)。上剪刃宽度?00mm改为99mm,减少上剪刃在左右方向的间隙,改善槽钢两角部的剪切质量;下剪刃两角部圆弧尺寸由R8mm改为R7mm,提高两角部的剪切重叠量,改善槽钢肩部剪切质量;下剪刃上边宽度由79mm改为80mm,下边宽度由97mm改为94mm,使下剪刃腿端斜度小于槽钢成品孔型斜度,这样在腿部剪切时,腿部上、下方向上不会同时受力,从而减少剪切力,改善剪切质量?/span> </p> <p> <span style="font-size:16px;"><span style="font-size:16px;">      </span>3、通过对各规格槽钢实际剪切质量和剪切间隙进行数据回归分析,制定了每种规格的剪切间隙规范,具体为?3#槽钢?.20?.30mm?0#槽钢?.20?.35mm?00#槽钢?.25?.35mm?20#槽钢?.25?.40mm,并做出厚度?.20?.00mm的不同垫片。每次更换剪刃时,先测量间隙,再选择相应的垫片,确保剪切间隙控制在工艺要求范围内?/span> </p> <p> <br /> </p> <p> <br /> </p> <p> <br /> </p> <p> <br /> </p> <p align="center"> <img src="/uploads/image/20171128/20171128111012_5742.jpg" alt="贵州槽钢" title="贵州槽钢" align="" width="186" height="139" /> </p></p></div> <p><div>上一?<a href="103.html">今天我公司给大家介绍的产品是“贵阳镀锌管?/a></div> <div>下一?<a href="101.html">贵州无缝钢管退热的步骤</a></div> </p> <div id="w3anfn99qe" class="tag">相关标签?a href='/key.aspx?k=%b9%f3%d6%dd%b2%db%b8%d6'>贵州槽钢</a>,</div> </div> <div id="w3anfn99qe" class="commentdetail"> 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